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Real-Time Monitoring
Utilizes a real-time Ethernet bus for full-process monitoring and control of the grinding operation.
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Algorithm Control
Self-developed grinding process control algorithm model with a control cycle of 8 milliseconds.
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Process Database
Control parameters are configured based on the process database, running seamlessly in the background without user intervention.
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Automatic Parameter Tuning
Automatically detects grinding load changes and adjusts process parameters accordingly.
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Automatic Speed Regulation
Automatically reduces tool speed under high load for protection. Automatically increases tool speed under low load to enhance efficiency.
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Equipment Expertise
Baseline speed is determined based on the process database, eliminating reliance on manual experience.
Grinding Monitoring and Control System
The grinding monitoring and control system is equipped with a real-time Ethernet bus, enabling comprehensive perception, monitoring, and control throughout the entire grinding process. The system collects real-time data on wheel condition, grinding force, and vibration signals, automatically identifying process risks such as tool wear, collisions, and overloading. Leveraging self-developed algorithms and a proprietary process database, it dynamically adjusts process parameters to ensure grinding accuracy and product yield, reduce scrap and equipment failures, and achieve intelligent control of grinding operations. As a core technological highlight of the company, this system endows industrial robots with a sensitive response capability akin to human nerve endings, enabling efficient handling of various abnormal grinding conditions.
