Precision Grinding Robot Cell QY-S1900
This product is developed for precision grinding of medium-to-large castings.This product is equipped with two general-purpose six-axis industrial robots. Integrated with a 3D vision-based deviation correction system, a grinding monitoring system, and high-rigidity grinding tools with a tool magazine, it enables flexible processing of gates, risers, residual roots, and flash on medium-to-large castings. The two robots can work collaboratively, significantly improving grinding efficiency and production efficiency. Typical applications include cylinder blocks, cylinder heads, axle housings, counterweights, industrial robot arms, machine tool headstocks, fifth wheel couplings, and more.
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Technical Parameters
| Model | QY-S1900(Dual Robot) |
| Residual Grinding Tolerance | ≤ 0.5 mm |
| Grinding Removal Efficiency | 30 mm/s (risers and gates), 45 mm/s (stubs), 60 mm/s (flash) |
| Workpiece Dimension | < Φ1900 mm × 500 mm |
| Workpiece Weight | ≤ 1000 kg |
| Workpiece Material | Cast Iron |
| Fixture Versatility | Compatible with multiple workpiece models |
| Fixture Clamping Method | Automatic clamping or manual clamping |
| Equipment Dimensions | 5700 mm × 5500 mm × 3000 mm |
| Equipment Weight | 11 t |
| Robot Body | ABB/KUKA Industrial Robot |
| Robot Count | 2 unit |
| Robot Axes | 6 axes |
|
End effector |
Grinding tool (Robot hold tool) |
| Robot Payload | ≥ 200 kg |
| Robot Repeat Positioning Accuracy | ± 0.06 mm |
| Vision System | 3D Vision System (Standard) |
| Grinding Force Monitoring & Control System | Grinding force monitoring and control system (Standard) |
| Tool System | Rigid-flexible grinding tools (Standard) |
| Tool Magazine System | Tool magazine with automatic tool change function (Optional) |
| Information System | EMS & API Interfaces provided (Standard) |
| Cooling System | Cooling Station (Standard) |
| Hydraulic System | Hydraulic Station (Standard) |
| Power System | Electrical Control Station (Standard) |
| Control System | Control Cabinet (Standard) |
| Dust Removal System |
Dust removal interface provided (Standard) |
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