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多品种小批量柔性混线生产

Supports HMLV flexible production

High-Mix, Low-Volume Grinding Production Line

This product is developed for high-mix production of multiple casting types.This solution is equipped with multiple grinding robot workstations of different models. Each workstation is configured with a 3D vision system, a grinding monitoring system, composite grinding tools, simple tooling, and offline programming software, enabling flexible processing and efficient changeover for different castings. Through the automatic loading and unloading system, the production line can precisely identify casting models for random sorting without the need for special transport pallets, and after gripping the castings, it can accurately place them at the corresponding workstation for processing. Through the information system, data such as the operating status and production efficiency of different workstations can be integrated into the production information system, helping operation and management personnel improve factory operational efficiency. Typical applications of this solution include various automotive components, various construction machinery parts, and more.

Technical Parameters

Model
QY-HMLV
Residual Grinding Tolerance
≤ 0.5 mm
Grinding Removal Efficiency
30 mm/s (risers and gates), 45 mm/s (stubs), 60 mm/s (flash)
Workpiece Dimensions
Customized as needed
Workpiece Weight
Customized as needed
Workpiece Material
Cast Iron
Fixture Versatility
Compatible with multiple workpiece types
Fixture Clamping Method
Automatic clamping or manual clamping
Equipment Dimensions
Customized as needed
Equipment Weight
Customized as needed
Robot Body
ABB/KUKA Industrial Robot
Robot Count
Customized as needed
Robot Axes
6 axes
End effector
Grinding tool (Robot hold tool)
Robot Payload
≥ 200 kg
Robot Repeat Positioning Accuracy
± 0.06 mm
Vision System
3D Vision System (Standard)
Grinding Force Monitoring & Control System
Grinding force monitoring and control system (Standard)
Tool System
Rigid-flexible grinding tools (Standard)
Tool Magazine System
Tool magazine with automatic tool change function (Optional)
Information System
EMS & API Interfaces provided (Standard)
Cooling System
Cooling Station (Standard)
Hydraulic System
Hydraulic Station (Standard)
Power System
Electrical Control Station (Standard)
Control System
Control Cabinet (Standard)
Dust Removal System
Dust removal interface provided  (Standard)

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