High-Mix, Low-Volume Grinding Production Line
This product is developed for high-mix production of multiple casting types.This solution is equipped with multiple grinding robot workstations of different models. Each workstation is configured with a 3D vision system, a grinding monitoring system, composite grinding tools, simple tooling, and offline programming software, enabling flexible processing and efficient changeover for different castings. Through the automatic loading and unloading system, the production line can precisely identify casting models for random sorting without the need for special transport pallets, and after gripping the castings, it can accurately place them at the corresponding workstation for processing. Through the information system, data such as the operating status and production efficiency of different workstations can be integrated into the production information system, helping operation and management personnel improve factory operational efficiency. Typical applications of this solution include various automotive components, various construction machinery parts, and more.
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Technical Parameters
|
Model |
QY-HMLV |
|
Residual Grinding Tolerance |
≤ 0.5 mm |
|
Grinding Removal Efficiency |
30 mm/s (risers and gates), 45 mm/s (stubs), 60 mm/s (flash) |
|
Workpiece Dimensions |
Customized as needed |
|
Workpiece Weight |
Customized as needed |
|
Workpiece Material |
Cast Iron |
|
Fixture Versatility |
Compatible with multiple workpiece types |
|
Fixture Clamping Method |
Automatic clamping or manual clamping |
|
Equipment Dimensions |
Customized as needed |
|
Equipment Weight |
Customized as needed |
|
Robot Body |
ABB/KUKA Industrial Robot |
|
Robot Count |
Customized as needed |
|
Robot Axes |
6 axes |
|
End effector |
Grinding tool (Robot hold tool) |
|
Robot Payload |
≥ 200 kg |
|
Robot Repeat Positioning Accuracy |
± 0.06 mm |
|
Vision System |
3D Vision System (Standard) |
|
Grinding Force Monitoring & Control System |
Grinding force monitoring and control system (Standard) |
|
Tool System |
Rigid-flexible grinding tools (Standard) |
|
Tool Magazine System |
Tool magazine with automatic tool change function (Optional) |
|
Information System |
EMS & API Interfaces provided (Standard) |
|
Cooling System |
Cooling Station (Standard) |
|
Hydraulic System |
Hydraulic Station (Standard) |
|
Power System |
Electrical Control Station (Standard) |
|
Control System |
Control Cabinet (Standard) |
|
Dust Removal System |
Dust removal interface provided (Standard) |
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